Highly polluted film? Lots of dust? High moisture? PE Film Washing Line, we have a more mature solution.
There are many difficulties in recycling plastic soft films: mixed materials, heavy moisture, heavy pollution, easy to entangle, difficult to granulate...
We have created a complete set of "cleaning + squeezing + conveying + granulation" solutions for highly polluted film materials such as PE films and PP woven bags, covering the entire process of "crushing → cleaning → dehydration → squeezing → conveying" for films.
It can also seamlessly connect the granulation system to solve the problems of bubbles, uneven particles, unstable melting, etc. caused by residual moisture in traditional systems.
The Advantages of Plastic Film Washing Line
80% pollution content can be processed
Specially optimized for agricultural film, woven bags and other materials with high mud content and high impurities.
Anti-winding + high-intensity cleaning design
Multi-stage friction + floating and sinking cleaning to prevent incomplete cleaning and frequent clogging of the cleaning line.
High drying efficiency and better particle quality
The moisture content of the finished product is <5%, which is suitable for high-quality melt granulation requirements.
One-stop delivery
It can be seamlessly connected to our granulation system to achieve full-process upgrade and recycling from film → granules.
Standard process of film material recovery washing line:
We clean soft plastics more thoroughly in a more professional way
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1.Feeding & Crushing System
Transports raw film material steadily to the crusher and pre-shreds it into 50–60 mm flakes, making it suitable for downstream washing processes.
Key Features:
Compact structure with small footprintEnsures continuous and stable feedingFitted with D2 wear-resistant alloy blades for extended lifespanSpecially adapted for highly contaminated flexible film materials
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2. Friction Washing Unit
Removes stubborn contaminants through multi-stage high- and low-speed friction cleaning.
Key Features:
Multi-zone friction cleaning design
Anti-wrapping mechanism protects machine and materials
Ensures strong cleaning power while maintaining film integrity
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3: Sink-Float Separation Tank
Separates out heavy contaminants such as metals, sand, and other dense residues using water-based density separation.
Key Features:
Equipped with multiple rotating rollers for continuous impurity discharge
Efficient sludge removal system to prevent blockages
Stable, high-efficiency operation with enhanced decontamination results
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4: Film Dewatering & Drying Machine
Combines mechanical squeezing and thermal drying to produce semi-molten flakes with moisture content <5%, ready for pelletizing.
Key Features:
Centrifugal dewatering + screw squeezing + hot air drying
Ensures stable semi-plasticized output quality
Optimized for direct pelletizing applications
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5:Finished product display
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6: Pelletizing System Interface
Direct interface to the melt pelletizing line, enabling seamless washing-to-pelletizing integration (recommended for 24/7 continuous operation).
Key Features:
Connects dewatered, semi-molten material directly to extruder
Enables closed-loop production: washing + drying + pelletizing in one system
Reduces manual handling, increases automation level
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Customized Service
At Boxin, we understand that every client’s raw material conditions and production goals are unique. There’s no need to worry if the above process modules seem complex or not entirely applicable to your situation.
we specialize in customizing process flows and equipment combinations based on your specific input material—whether your Recycled raw materials vary by origin, contamination level.Simply provide us with a sample of your raw material or the basic technical parameters, and our engineering team will design the most suitable Platic recycling solution for your needs.
Frequently Asked Questions
Straight Answers to the Questions You Might Be Hesitant to Ask
The sand content of my raw materials is very high. Can you handle it?
Yes, our whole line design is suitable for raw materials with sediment content up to 80%. The pre-crushing + multi-stage flotation washing + strong dehydration design has successfully processed agricultural films, woven bags and other heavily polluted raw materials.
Raw film materials are easy to entangle. Will the machine get stuck?
We have specially optimized the conveying and crushing structure. The drum friction washing system adopts a variable speed + sawtooth blade design to effectively prevent entanglement.